PO Box 217, 1542 North Main,

Calvert City, KY 42029, USA

 

Tel.: 270-395-7631

Fax: 270-395-2108

 
 

Magnesium Containing Alloys

Silicon Containing Alloys

Ferrosilicon

GRADE Si
B
C
AL P S CA TI MN CR
NI
CU
Other
             FESI 75
FESI 75% REG 74/79   .1 MAX 1.50 MAX 0.035 MAX .025 MAX .50 MAX .20 MAX .40 MAX .30 MAX
.10 MAX
.10 MAX
-
FESI 75% HP 74/79 .01 MAX .03 MAX .10 MAX 0.035 MAX .025 MAX .10 MAX .04 MAX .40 MAX .30 MAX
.10 MAX
.10 MAX
-
FESI 75% HP LOW Ti 74/79 .01 MAX .03 MAX .10 MAX 0.035 MAX .025 MAX .03 MAX .032 MAX .40 MAX .30 MAX
.10 MAX
.10 MAX  
FESI 75% REG LOW C 74/79   .05 MAX 1.25 MAX 0.035 MAX .025 MAX .30 MAX .10 MAX .40 MAX .30 MAX
.10 MAX
.10 MAX  
FESI 75% .02 LOW C 74/79   .02 MAX .50 MAX 0.035 MAX .025 MAX .30 MAX .10 MAX .40 MAX .30 MAX
.10 MAX
.10 MAX  
FESI 75% FOUNDRY 74/79   .1 MAX 1.50 MAX 0.035 MAX .025 MAX .50 MAX .10 MAX .40 MAX .30 MAX .10 MAX .10 MAX  
FESI 75% .10 LOW AL 74/79   .1 MAX .10 MAX 0.035 MAX .025 MAX .10 MAX .10 MAX .40 MAX .30 MAX .10 MAX .10 MAX  
FESI 75% REG LOW AL 74/79   .1 MAX .50 MAX 0.035 MAX .025 MAX .30 MAX .10 MAX .40 MAX .30 MAX .10 MAX .10 MAX  
FESI 75% REG .06 MAX TI 74/79   .1 MAX 1.50 MAX 0.035 MAX .025 MAX .40 MAX .060 MAX .40 MAX .30 MAX .10 MAX .10 MAX  
FESI 75% .02 LOW C 74/79   .02 MAX 1.50 MAX 0.035 MAX .025 MAX .15 MAX .10 MAX .40 MAX .30 MAX .10 MAX .10 MAX  
FESI 75% .05 LOW AL 74/79   .05 MAX .05 MAX 0.035 MAX .025 MAX .05 MAX .05 MAX .40 MAX .30 MAX .10 MAX .10 MAX  
FESI 75% LOW C LOW TI 74/79   .02 MAX .50 MAX 0.035 MAX .025 MAX .30 MAX .040 MAX .40 MAX .30 MAX .10 MAX .10 MAX  
FESI 75% W/B 74/79 .05/.09 .1 MAX 1.25 MAX 0.035 MAX .025 MAX .50 MAX .20 MAX .40 MAX .10 MAX .10 MAX .10 MAX  
             FESI 50
FESI 50% REG 47/51   .10 MAX 1.25 MAX 0.04 MAX .025 MAX .30 MAX .20 MAX .75 MAX .20 MAX .30 MAX .30 MAX  
FESI 50%  .10 LOW AL 47/51   .10 MAX .10 MAX 0.04 MAX .025 MAX .10 MAX .10 MAX .75 MAX .20 MAX
.30 MAX
.30 MAX  
FESI 50% REG LOW AL 47/51   .10 MAX .50 MAX 0.04 MAX .025 MAX .20 MAX .10 MAX .75 MAX .20 MAX
.30 MAX
.30 MAX  
FESI 50% HP 47/51   .10 MAX .10 MAX 0.04 MAX .025 MAX .10 MAX .03 MAX .75 MAX .20 MAX .30 MAX .30 MAX  
FESI 50% MOD HP 47/51   .10 MAX .10 MAX 0.04 MAX .025 MAX .50 MAX .10 MAX .75 MAX .20 MAX .30 MAX .30 MAX  
FESI 50% W/B 47/51 .04 - .2   1.25 MAX 0.04 MAX .025 MAX .30 MAX .10 MAX .75 MAX .20 MAX
.30 MAX
.30 MAX  
FESI 50% W/MN 42/48     .40 MAX 0.04 MAX .025 MAX .30 MAX .10 MAX 3 - 6 .20 MAX .30 MAX .30 MAX  
FESI 50% W/CR 44/50   .020 MAX .10 MAX 0.04 MAX .025 MAX .30 MAX .20 MAX .40 MAX 1 - 4 NOM .30 MAX .30 MAX  
SKW 50 45/49     .7 - 1.4     .6 - 1            
SKW 50 C 45/49     1.75 - 2.5     1.75 - 2.5   1 - 1.5        

 

Application: Ferrosilicon is used primarily as a deoxidizer. It readily combines with the oxygen in the molten metal. Sometimes used as a degasifier because of its affinity for undesirable gases. Used as a source of silicon in cast iron.

Magnesium Containing Alloys

* For certain Noduloy-Alloys a silicon level of 40-42% available. More utilization of returns possible, because of the lower silicon-addition during the magnesium treatment.

** For certain Noduloy Alloys 0.5% maximum aluminum available.


Noduloy

 
% Mg
%Si
%Ca
%Ce
%T.R.E.
%Al
Noduloy 3
3.5-4.2
44-48
0.8-1.3
-
-
1.2 Max
Noduloy 5
6.0-6.8
44-48
0.8-1.3
-
-
1.2 Max


Application: Magnesium-containing alloys for the nodularization of ductile iron.

Noduloy C-Series

 
% Mg
%Si
%Ca
%Ce
%T.R.E.
%Al
Noduloy 5LC
6.0-6.8
44-48
0.8-1.3
0.3-0.5
-
1.2 Max
Noduloy 5C
6.0-6.8
44-48
0.8-1.3
0.5-0.8
-
1.2 Max
Noduloy 5C1
6.0-7.0
44-48
0.8-1.3
0.9-1.2
-
1.2 Max


Application: Magnesium-containing alloys with cerium for the nodularization of ductile iron. Cerium Content provides neutralization of deleterious elements and some carbide control. It also increases nodularizing efficiency.

Noduloy R-Series

 
% Mg
%Si
%Ca
%Ce
%T.R.E.
%Al
Noduloy 3R
3.5-4.2
44-48
0.8-1.3
0.9-1.2
1.5-2.0
1.2 Max
Noduloy 5R-1
6.0-6.8
44-48
0.8-1.3
0.3-0.5
0.5-0.85
1.2 Max
Noduloy 5R-2
6.0-6.8
44-48
0.8-1.3
0.5-0.7
0.8-1.2
1.2 Max
Noduloy 5R-2+
6.3-7.0
44-48
1.7-2.3
0.5-0.7
0.8-1.2
1.2 Max
Noduloy 5R-2B
5.0-5.8
44-48
0.8-1.3
0.5-0.7
0.8-1.2
1.2 Max
Noduloy 5R-3
5.5-6.5
44-48
0.8-1.3
0.9-1.1
1.5-2.0
1.2 Max
VL623M
5.5-6.2
44-48
2.0-2.4
-
0.6-1.0
1.2 Max
Nodugran 2D MOD
1.7-1.9
46-50
0.6-0.9
   
1.2 Max


Application: An extremely flexible series of magnesium alloys with higher rare earth content for nodularizing ductile iron. Rare earths neutralize certain undesirable elements. Optimum rare earth addition provides greater carbide control and nodularizing performance than any other avaliable alloy. It permits castings of thinner sections without carbide formation.

Silica Fume

Ferrosilicon

 
%SiO2
Ferrosilicon
85.0 Min

Application: Silica Fume is used to produce high quality concrete with increased strength and durability. It is also used by refractory and the prefab chimney industries.

 
Ferrosilicon Dross

 
%Si
Ferrosilicon Dross
38-42

 

Inoculants

Calsifer 50 and Calsifer 75

 
%Si
%Al
%Ca
%Ba
%Ce
%T.R.E.
%Ti
%Mn
%Fe
Calsifer 50
46-50
0.50-1.50
0.50-1.50
-
-
-
-
-
-
Calsifer 75
75-79
0.75-1.50
0.50-1.00
-
-
-
-
-
-
Calsifer 75
75-79
0.75-1.50
1.00-1.50
-
-
-
-
-
-

Application: Specially sized and a proper composition for the inoculation of gray and ductile cast irons.

Inoculoy 63 and SB5

 
%Si
%Al
%Ca
%Ba
%Ce
%T.R.E.
%Ti
%Mn
%Fe
Inoculoy 63
60-65
0.8-1.50
1.25-3.0
4.0-6.0
-
-
-
7.0-12.0
-

Application: Powerful inoculant for gray and ductile cast irons.

 
%Si
%Al
%Ca
%Ba
%Ce
%T.R.E.
%Ti
%Mn
%Fe
SB3
74-79
0.75-1.20
0.80-1.30
0.80-1.30
-
-
-
-
-
SB3M
68-78
0.75-1.20
0.75-1.25
0.75-1.25
-
-
-
-
-
SB5
68-74
0.8-1.50
0.80-1.50
1.50-2.50
-
-
-
-
-

Application: High efficiency permits use of small additions. It provides an excellent chill reduction in gray irons.


InocuChrome

 
%Si
%Al
%Ca
%Cr
%Ce
%T.R.E.
%Ti
%Mn
%Fe
InocuChrome
6-11
0.5 Max
0.5 Max
46-50
-
2-3
-
-
-

Application: (46-50% Chrome) Inoculant for gray cast irons for increasing mechanical properties.


VP216 and VP316

 
%Si
%Al
%Ca
%Ba
%Ce
%T.R.E.
%Ti
%Mn
%Fe
VP216
70-77
3.0-4.5
0.5-1.5
-
-
-
-
-
-
VP316
70-77
0.8-2.0
0.8-1.5
-
-
-
-
2.5-3.5
-

Application: VP216 is highly effective and easily soluble inoculant for the inoculation of the ductile iron. It prevents chill problems and the formation of carbides in thin wall and other critical wall thickness of castings. 

Application: VP316 a ladle inoculant for the inoculation of gray iron.


CSF10 

 
%Si
%Ca
%Ce
%T.R.E.
CSF10
36-40
0.5-1.0
9.0-11.0
10.5-15.0

Application: Used for reducing chill and providing proper graphite structure for optimum mechanical properties in gray cast iron. It`s a source of cerium and rare earth for gray and ductile cast iron.


CG 519 

 
%Mg
%Si
%Ca
%Ce
%Al
%Ti
CG 519
4.5-5.5
50-54
1.0Max
0.20-0.35
1.5Max
4.0-6.0

Application: CG 519 is a proprietary ferroalloy developed specifically for the consistent production of compacted graphite iron with a single alloy addition.


Graphidox 

 
%Si
%Ca
%Ti
Regular
50-55
5.0-7.0
9.0-11.0
Low Calcium
50-55
0.5-1.5
9.0-11.0

Application: Graphidox improves quality of steel castings and increases yield strength, ductility, and low temperature impact toughness properties. Low Calcium Graphidox is a highly effective proprietary inoculant designed for effective, economical inoculation of both gray cast iron and compacted graphite irons. This titanium bearing ferroalloy is highly efficient as both a graphidizer and deoxidizer. In addition, titanium in Low Calcium Graphidox reacts with nitrogen in iron to reduce chances of nitrogen porosity.


SRF 50 ans SRF 75 

 
%Si
%Al
%Ca
%Sr
SRF 50
44-48
0.5Max
0.1Max
0.8-1.2
SRF 75
74-79
0.5Max
0.1Max
0.8-1.2

Application: SRF50 and SRF75 are proprietary inoculant containing strontium, the most potent element for reducing chill and promoting type graphite structure in gray iron. It offers a good machinability while keeping tensile strength and hardness to minimum.

Welding Products and Powdered Alloys

Ferrosilicon

 
Mesh
%Si
%C
%P
%S
Ferrosilicon %50 Grade, Unstabilized
40 x 325
47 Min
0.12 Max
0.04 Max
0.02 Max
Ferrosilicon %50 Grade, Stabilized
40 x 325
47 Min
0.12 Max
0.04 Max
0.02 Max

 

Application: Stabilized and unstabilized ferrosilicon is used in fluxes for both welding electrodes and core wire.

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