PO Box 217, 1542 North Main,
Calvert City, KY 42029, USA
Tel.: 270-395-7631
Fax: 270-395-2108
Silicon Containing Alloys
Ferrosilicon
| GRADE | Si |
B
|
C
|
AL | P | S | CA | TI | MN | CR |
NI
|
CU
|
Other
|
| FESI 75 | |||||||||||||
| FESI 75% REG | 74/79 | .1 MAX | 1.50 MAX | 0.035 MAX | .025 MAX | .50 MAX | .20 MAX | .40 MAX | .30 MAX |
.10 MAX
|
.10 MAX |
-
|
|
| FESI 75% HP | 74/79 | .01 MAX | .03 MAX | .10 MAX | 0.035 MAX | .025 MAX | .10 MAX | .04 MAX | .40 MAX | .30 MAX |
.10 MAX
|
.10 MAX |
-
|
| FESI 75% HP LOW Ti | 74/79 | .01 MAX | .03 MAX | .10 MAX | 0.035 MAX | .025 MAX | .03 MAX | .032 MAX | .40 MAX | .30 MAX |
.10 MAX
|
.10 MAX | |
| FESI 75% REG LOW C | 74/79 | .05 MAX | 1.25 MAX | 0.035 MAX | .025 MAX | .30 MAX | .10 MAX | .40 MAX | .30 MAX |
.10 MAX
|
.10 MAX | ||
| FESI 75% .02 LOW C | 74/79 | .02 MAX | .50 MAX | 0.035 MAX | .025 MAX | .30 MAX | .10 MAX | .40 MAX | .30 MAX |
.10 MAX
|
.10 MAX | ||
| FESI 75% FOUNDRY | 74/79 | .1 MAX | 1.50 MAX | 0.035 MAX | .025 MAX | .50 MAX | .10 MAX | .40 MAX | .30 MAX | .10 MAX | .10 MAX | ||
| FESI 75% .10 LOW AL | 74/79 | .1 MAX | .10 MAX | 0.035 MAX | .025 MAX | .10 MAX | .10 MAX | .40 MAX | .30 MAX | .10 MAX | .10 MAX | ||
| FESI 75% REG LOW AL | 74/79 | .1 MAX | .50 MAX | 0.035 MAX | .025 MAX | .30 MAX | .10 MAX | .40 MAX | .30 MAX | .10 MAX | .10 MAX | ||
| FESI 75% REG .06 MAX TI | 74/79 | .1 MAX | 1.50 MAX | 0.035 MAX | .025 MAX | .40 MAX | .060 MAX | .40 MAX | .30 MAX | .10 MAX | .10 MAX | ||
| FESI 75% .02 LOW C | 74/79 | .02 MAX | 1.50 MAX | 0.035 MAX | .025 MAX | .15 MAX | .10 MAX | .40 MAX | .30 MAX | .10 MAX | .10 MAX | ||
| FESI 75% .05 LOW AL | 74/79 | .05 MAX | .05 MAX | 0.035 MAX | .025 MAX | .05 MAX | .05 MAX | .40 MAX | .30 MAX | .10 MAX | .10 MAX | ||
| FESI 75% LOW C LOW TI | 74/79 | .02 MAX | .50 MAX | 0.035 MAX | .025 MAX | .30 MAX | .040 MAX | .40 MAX | .30 MAX | .10 MAX | .10 MAX | ||
| FESI 75% W/B | 74/79 | .05/.09 | .1 MAX | 1.25 MAX | 0.035 MAX | .025 MAX | .50 MAX | .20 MAX | .40 MAX | .10 MAX | .10 MAX | .10 MAX | |
| FESI 50 | |||||||||||||
| FESI 50% REG | 47/51 | .10 MAX | 1.25 MAX | 0.04 MAX | .025 MAX | .30 MAX | .20 MAX | .75 MAX | .20 MAX | .30 MAX | .30 MAX | ||
| FESI 50% .10 LOW AL | 47/51 | .10 MAX | .10 MAX | 0.04 MAX | .025 MAX | .10 MAX | .10 MAX | .75 MAX | .20 MAX |
.30 MAX
|
.30 MAX | ||
| FESI 50% REG LOW AL | 47/51 | .10 MAX | .50 MAX | 0.04 MAX | .025 MAX | .20 MAX | .10 MAX | .75 MAX | .20 MAX |
.30 MAX
|
.30 MAX | ||
| FESI 50% HP | 47/51 | .10 MAX | .10 MAX | 0.04 MAX | .025 MAX | .10 MAX | .03 MAX | .75 MAX | .20 MAX | .30 MAX | .30 MAX | ||
| FESI 50% MOD HP | 47/51 | .10 MAX | .10 MAX | 0.04 MAX | .025 MAX | .50 MAX | .10 MAX | .75 MAX | .20 MAX | .30 MAX | .30 MAX | ||
| FESI 50% W/B | 47/51 | .04 - .2 | 1.25 MAX | 0.04 MAX | .025 MAX | .30 MAX | .10 MAX | .75 MAX | .20 MAX |
.30 MAX
|
.30 MAX | ||
| FESI 50% W/MN | 42/48 | .40 MAX | 0.04 MAX | .025 MAX | .30 MAX | .10 MAX | 3 - 6 | .20 MAX | .30 MAX | .30 MAX | |||
| FESI 50% W/CR | 44/50 | .020 MAX | .10 MAX | 0.04 MAX | .025 MAX | .30 MAX | .20 MAX | .40 MAX | 1 - 4 NOM | .30 MAX | .30 MAX | ||
| SKW 50 | 45/49 | .7 - 1.4 | .6 - 1 | ||||||||||
| SKW 50 C | 45/49 | 1.75 - 2.5 | 1.75 - 2.5 | 1 - 1.5 | |||||||||
Application: Ferrosilicon is used primarily as a deoxidizer. It readily combines with the oxygen in the molten metal. Sometimes used as a degasifier because of its affinity for undesirable gases. Used as a source of silicon in cast iron.
Magnesium Containing Alloys
| * For certain Noduloy-Alloys a silicon level of 40-42% available. More utilization of returns possible, because of the lower silicon-addition during the magnesium treatment. ** For certain Noduloy Alloys 0.5% maximum aluminum available. |
Noduloy
|
% Mg
|
%Si
|
%Ca
|
%Ce
|
%T.R.E.
|
%Al
|
|
| Noduloy 3 |
3.5-4.2
|
44-48
|
0.8-1.3
|
-
|
-
|
1.2 Max
|
| Noduloy 5 |
6.0-6.8
|
44-48
|
0.8-1.3
|
-
|
-
|
1.2 Max
|
Application: Magnesium-containing alloys for the nodularization of ductile iron.
Noduloy C-Series
|
% Mg
|
%Si
|
%Ca
|
%Ce
|
%T.R.E.
|
%Al
|
|
| Noduloy 5LC |
6.0-6.8
|
44-48
|
0.8-1.3
|
0.3-0.5
|
-
|
1.2 Max
|
| Noduloy 5C |
6.0-6.8
|
44-48
|
0.8-1.3
|
0.5-0.8
|
-
|
1.2 Max
|
| Noduloy 5C1 |
6.0-7.0
|
44-48
|
0.8-1.3
|
0.9-1.2
|
-
|
1.2 Max
|
Application: Magnesium-containing alloys with cerium for the nodularization of ductile iron. Cerium Content provides neutralization of deleterious elements and some carbide control. It also increases nodularizing efficiency.
Noduloy R-Series
|
% Mg
|
%Si
|
%Ca
|
%Ce
|
%T.R.E.
|
%Al
|
|
| Noduloy 3R |
3.5-4.2
|
44-48
|
0.8-1.3
|
0.9-1.2
|
1.5-2.0
|
1.2 Max
|
| Noduloy 5R-1 |
6.0-6.8
|
44-48
|
0.8-1.3
|
0.3-0.5
|
0.5-0.85
|
1.2 Max
|
| Noduloy 5R-2 |
6.0-6.8
|
44-48
|
0.8-1.3
|
0.5-0.7
|
0.8-1.2
|
1.2 Max
|
| Noduloy 5R-2+ |
6.3-7.0
|
44-48
|
1.7-2.3
|
0.5-0.7
|
0.8-1.2
|
1.2 Max
|
| Noduloy 5R-2B |
5.0-5.8
|
44-48
|
0.8-1.3
|
0.5-0.7
|
0.8-1.2
|
1.2 Max
|
| Noduloy 5R-3 |
5.5-6.5
|
44-48
|
0.8-1.3
|
0.9-1.1
|
1.5-2.0
|
1.2 Max
|
| VL623M |
5.5-6.2
|
44-48
|
2.0-2.4
|
-
|
0.6-1.0
|
1.2 Max
|
| Nodugran 2D MOD |
1.7-1.9
|
46-50
|
0.6-0.9
|
1.2 Max
|
Application: An extremely flexible series of magnesium alloys with higher rare earth content for nodularizing ductile iron. Rare earths neutralize certain undesirable elements. Optimum rare earth addition provides greater carbide control and nodularizing performance than any other avaliable alloy. It permits castings of thinner sections without carbide formation.
Silica Fume
Ferrosilicon
|
%SiO2
|
|
| Ferrosilicon |
85.0 Min
|
Application: Silica Fume is used to produce high quality concrete with increased strength and durability. It is also used by refractory and the prefab chimney industries.
Ferrosilicon Dross
|
%Si
|
|
| Ferrosilicon Dross |
38-42
|
Inoculants
Calsifer 50 and Calsifer 75
|
%Si
|
%Al
|
%Ca
|
%Ba
|
%Ce
|
%T.R.E.
|
%Ti
|
%Mn
|
%Fe
|
|
| Calsifer 50 |
46-50
|
0.50-1.50
|
0.50-1.50
|
-
|
-
|
-
|
-
|
-
|
-
|
| Calsifer 75 |
75-79
|
0.75-1.50
|
0.50-1.00
|
-
|
-
|
-
|
-
|
-
|
-
|
| Calsifer 75 |
75-79
|
0.75-1.50
|
1.00-1.50
|
-
|
-
|
-
|
-
|
-
|
-
|
Application: Specially sized and a proper composition for the inoculation of gray and ductile cast irons.
Inoculoy 63 and SB5
|
%Si
|
%Al
|
%Ca
|
%Ba
|
%Ce
|
%T.R.E.
|
%Ti
|
%Mn
|
%Fe
|
|
| Inoculoy 63 |
60-65
|
0.8-1.50
|
1.25-3.0
|
4.0-6.0
|
-
|
-
|
-
|
7.0-12.0
|
-
|
Application: Powerful inoculant for gray and ductile cast irons.
|
%Si
|
%Al
|
%Ca
|
%Ba
|
%Ce
|
%T.R.E.
|
%Ti
|
%Mn
|
%Fe
|
|
| SB3 |
74-79
|
0.75-1.20
|
0.80-1.30
|
0.80-1.30
|
-
|
-
|
-
|
-
|
-
|
| SB3M |
68-78
|
0.75-1.20
|
0.75-1.25
|
0.75-1.25
|
-
|
-
|
-
|
-
|
-
|
| SB5 |
68-74
|
0.8-1.50
|
0.80-1.50
|
1.50-2.50
|
-
|
-
|
-
|
-
|
-
|
Application: High efficiency permits use of small additions. It provides an excellent chill reduction in gray irons.
InocuChrome
|
%Si
|
%Al
|
%Ca
|
%Cr
|
%Ce
|
%T.R.E.
|
%Ti
|
%Mn
|
%Fe
|
|
| InocuChrome |
6-11
|
0.5 Max
|
0.5 Max
|
46-50
|
-
|
2-3
|
-
|
-
|
-
|
Application: (46-50% Chrome) Inoculant for gray cast irons for increasing mechanical properties.
VP216 and VP316
|
%Si
|
%Al
|
%Ca
|
%Ba
|
%Ce
|
%T.R.E.
|
%Ti
|
%Mn
|
%Fe
|
|
| VP216 |
70-77
|
3.0-4.5
|
0.5-1.5
|
-
|
-
|
-
|
-
|
-
|
-
|
| VP316 |
70-77
|
0.8-2.0
|
0.8-1.5
|
-
|
-
|
-
|
-
|
2.5-3.5
|
-
|
Application: VP216 is highly effective and easily soluble inoculant for the inoculation of the ductile iron. It prevents chill problems and the formation of carbides in thin wall and other critical wall thickness of castings.
Application: VP316 a ladle inoculant for the inoculation of gray iron.
CSF10
|
%Si
|
%Ca
|
%Ce
|
%T.R.E.
|
|
| CSF10 |
36-40
|
0.5-1.0
|
9.0-11.0
|
10.5-15.0
|
Application: Used for reducing chill and providing proper graphite structure for optimum mechanical properties in gray cast iron. It`s a source of cerium and rare earth for gray and ductile cast iron.
CG 519
|
%Mg
|
%Si
|
%Ca
|
%Ce
|
%Al
|
%Ti
|
|
| CG 519 |
4.5-5.5
|
50-54
|
1.0Max
|
0.20-0.35
|
1.5Max
|
4.0-6.0
|
Application: CG 519 is a proprietary ferroalloy developed specifically for the consistent production of compacted graphite iron with a single alloy addition.
Graphidox
|
%Si
|
%Ca
|
%Ti
|
|
| Regular |
50-55
|
5.0-7.0
|
9.0-11.0
|
| Low Calcium |
50-55
|
0.5-1.5
|
9.0-11.0
|
Application: Graphidox improves quality of steel castings and increases yield strength, ductility, and low temperature impact toughness properties. Low Calcium Graphidox is a highly effective proprietary inoculant designed for effective, economical inoculation of both gray cast iron and compacted graphite irons. This titanium bearing ferroalloy is highly efficient as both a graphidizer and deoxidizer. In addition, titanium in Low Calcium Graphidox reacts with nitrogen in iron to reduce chances of nitrogen porosity.
SRF 50 ans SRF 75
|
%Si
|
%Al
|
%Ca
|
%Sr
|
|
| SRF 50 |
44-48
|
0.5Max
|
0.1Max
|
0.8-1.2
|
| SRF 75 |
74-79
|
0.5Max
|
0.1Max
|
0.8-1.2
|
Application: SRF50 and SRF75 are proprietary inoculant containing strontium, the most potent element for reducing chill and promoting type graphite structure in gray iron. It offers a good machinability while keeping tensile strength and hardness to minimum.
Welding Products and Powdered Alloys
Ferrosilicon
|
Mesh
|
%Si
|
%C
|
%P
|
%S
|
|
| Ferrosilicon %50 Grade, Unstabilized |
40 x 325
|
47 Min
|
0.12 Max
|
0.04 Max
|
0.02 Max
|
| Ferrosilicon %50 Grade, Stabilized |
40 x 325
|
47 Min
|
0.12 Max
|
0.04 Max
|
0.02 Max
|
Application: Stabilized and unstabilized ferrosilicon is used in fluxes for both welding electrodes and core wire.